The buildings in your community that have water fire suppression systems are required to have backflow
preventers. Those devices are required by the local plumbing or sanitation code in order to keep water from
flowing backward and contaminating
the drinking water. But unlike other plumbing systems, the fire suppression system is only operated when the
annual flow test is conducted or when there is a fire. Since the water does not flow, except for once a year,
there is one failure
that is typical in almost all backflow preventers for water fire suppression systems. You will need to pay special
attention to the second check valve in the backflow prevention device. Here is why failures occur and what you
need to do to
keep your community’s drinking water safe.
Backpressure backflow of water is possible whenever the downstream water pressure exceeds the supply pressure.
Without the required backflow preventer in a water fire suppression system (e. g. fire sprinkler system), a
backpressure backflow condition
would cause a backflow of water, meaning a reversal of water flow in the system and contamination of the drinking
water.
A backpressure backflow condition is due to an increase in downstream pressure that is higher than the supply
pressure. This can happen at night when there is little demand for water as businesses, like restaurants, shut
down for the night. It
also happens when there is thermal expansion, such as when a building is cold and is then heated. Whatever the
reason, a higher pressure on the downstream side exerts pressure on the last check valve (second check valve) in
the backflow prevention
device. That backpressure gets trapped behind the valve disc or downstream of that second check valve.
The actual seal of the check valve seat relies on the rubber disc in the valve, which when closed and operating
correctly creates a seal to the valve seat. This seal effectively prevents water from flowing past it and back
into the drinking water
supply. While it is the best method for mechanically sealing and preventing water from moving past the second
check valve and back into the drinking water supply, it is also doomed to failure over time due to the nature of
the rubber material
to deform and deteriorate, caused by the constant pressure exerted on it by the backpressure of the fire
suppression system.
Potential backpressure backflow is created whenever the downstream pressure exceeds the supply pressure. This
will start to increase once the annual backflow test is completed and the system is put back into commission.
Although there are devices
like expansion tanks and pressure-relief valves that are intended to reduce some of the excessive pressure, there
will always be pressure on the downstream side and therefore pressure on the rubber disc on the second check
valve. The pressure
remains until the next annual main-drain test on the fire suppression system. That pressure is what causes the
rubber disc to deform and deteriorate over time, which eventually allows the pressures to equalize before and
after the check valve.
There are two drivers for performing annual testing of backflow prevention devices. NFPA 25, Standard for
Inspection,
Testing, and Maintenance of Water-Based Systems, requires a forward flow test to ensure adequate water
supply for sprinklers and other system components for fire extinguishment. The second driver is your local
plumbing code, which requires annual
testing of backflow preventers to ensure they are doing their job of preventing reversed water flow into the
drinking water. To perform the operational test to ensure that there is no reversed flow, you will need to take
pressure gauge readings
using the four test cocks on double check valve backflow prevention devices. Those readings provide indications of
problematic components that need either cleaning or replacement.
While performing the annual test on a double check valve backflow prevention device, you can determine that the
second check valve is experiencing a failure if the pressure gauge reading at test cock #3 (TC#3) and TC#4 is the
same (see diagram).
A failure means that the valve is fouled (debris preventing full closure) or the rubber disc has worn to the point
that it does not seal and allows flow and equalization of the pressures upstream and downstream of the second
check valve. When
this happens, you must disassemble the valve and check for debris and examine the rubber disc. After you have
removed debris, replaced or cleaned the rubber disc and valve seat (creating a tight seal), you can then perform
another test. You
will know that you have resolved the problem when the pressure gauge reading is higher at TC#4 than at TC#3 with
the fire suppression system back in operational condition.
Your customers expect their fire system devices to be code compliant and to keep their community’s drinking water
safe. Anticipating the need to clean debris and possibly replace the second check valve rubber disc will save you
time and keep your
customers satisfied and their systems reliably safe. Knowledgeable technicians make for satisfied customers.
Double Check Value Device Assembly
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